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'Printing money': booming mask producers in China meet global demand
By Qian Ye and Helen Roxburgh
Beijing (AFP) March 27, 2020

Northern Ireland sportswear factory scrubs up in virus fight
Strabane, United Kingdom (AFP) March 27, 2020 - As other factories fall silent due to the coronavirus, the din of production continues at O'Neills sportswear factory in Northern Ireland, where staff have pivoted to making scrubs and facemasks for besieged healthcare workers.

"You always feel proud of your product," business development manager Orla Ward told AFP.

"But this is just on another level because you really are getting it to the people that need it most at this really critical time."

Around 750 staff at the factory in Strabane, which makes kits and leisurewear primarily for Gaelic Athletic Association (GAA) sports, were temporarily laid off as the COVID-19 crisis unfolded.

Teams and groups playing GAA sports -- such as hurling and Gaelic football -- began to postpone events and matches as the British and Irish governments restricted gatherings in a bid to stem infections.

"Our business was just basically drying up," Ward explained.

"Over the period of basically two weeks our order book went from extremely busy to practically nothing whatsoever."

But with the factory switching to produce scrubs for local operations of Britain's National Health Service (NHS), 150 staff have been able to return to work.

The news has been a small mercy for the town of Strabane, where the factory is the biggest employer.

- 'Tsunami' of patients -

It has also had an effect on a national scale, boosting Britain's efforts as it prepares for a "tsunami" of new coronavirus patients.

Healthcare workers across Britain have complained of a lack of protective equipment for staff, who are at higher risk of contracting COVID-19.

"The managing director had been speaking to people here in the local hospital and realised that they were in desperate need of scrubs," said Ward.

Ranks of the skilled machinist staff were back at their stations on Thursday, separated from each other under "social distancing" guidelines designed to slow the spread of the virus.

Surrounded by spools of vibrant thread and wearing masks made in the factory, they sewed the maroon fabrics which will soon be worn by frontline NHS staff.

Production began at the O'Neills Strabane location on Wednesday after the fabrics were dyed, given antibacterial treatment and shipped from Dublin -- where the firm is headquartered.

The Strabane factory is currently working to meet an order of 5,000 scrubs -- consisting of a set of trousers, a top and a mask.

"I think there's absolutely a great sense of pride that we can do this," said Ward.

"When you're faced with a challenge, look how quickly and how well you can step up to the plate and really help."

As the coronavirus pandemic that originated in a central Chinese city has gone global, thousands of factories in China have nimbly turned to a new and very profitable market -- face masks for export.

At the height of China's outbreak in early February, Guan Xunze's company created a new mask factory in just eleven days.

The factory, with five production lines in northeastern China, made the much-needed N95 face masks which were in huge demand as infection numbers surged.

As cases in the country have dwindled, the 34-year-old -- who was previously in pharmaceuticals -- is now profiting from new markets and exporting masks to Italy, where the death toll has overtaken that of China.

In the first two months of the year, a staggering 8,950 new manufacturers started producing masks in China, according to business data platform Tianyancha -- racing to fill the huge gap in demand.

But after the virus epicentre of Hubei province was placed on lockdown and the initial frenzy began to die down in China, virus outbreaks emerged in new hotspots elsewhere in the world.

Globally more than 400,000 have been infected with the deadly coronavirus, and demand for protective equipment is still soaring as nations across the globe battle the outbreak.

"A mask machine is a real cash printer," said Shi Xinghui, sales manager of an N95 mask machine company in Dongguan city, southeastern Guangdong province. "The profit of a mask now is at least several cents compared to less than one in the past.

"Printing 60,000 or 70,000 masks a day is equivalent to printing money."

Qi Guangtu has put more than 50 million yuan ($7 million) into his factory producing mask-making machines in the southern industrial hub of Dongguan.

It has been in 24-hour continuous production since January 25 -- two days after the dramatic lockdown of Wuhan, where the virus first emerged.

"Cost recovery is certainly not a problem," he said, adding that 70 sets of equipment have been sold for more than 500,000 yuan ($71,000) each.

He has more than 200 additional orders in hand, worth over 100 million yuan ($14 million).

"The machines pay for themselves in 15 days, " said Qi, saying the investment is worth it for his clients.

- Rising costs and blind investment -

Manufacturer You Lixin had never set foot in a mask factory before.

But as the market soared and he saw the opportunity, it took him just ten days from first deciding to enter the industry to delivering automated machines capable of producing masks.

"I slept two or three hours a day, so did my clients," he said.

You's clients also slept in his plant, waiting desperately to collect their new machinery.

Some of them are garment factory owners in Wenzhou, eastern Zhejiang province, who had switched to producing face masks.

"They were facing orders they had insufficient capacity to deliver, and they couldn't make the deliveries," You said.

"The panic intensified as the crisis accelerated at that time."

The high levels of mask production has dramatically pushed up prices for raw materials.

According to Guan, the price of fabric has risen astronomically -- from 10,000 yuan to 480,000 yuan per tonne.

Producer Liao Biao struggled to bring back the components of mask machine piece by piece from outside Hunan Province in late January, with the cross province border closed.

Finally, to pay an expert tester for the mask machines, Liao paid more than ten times the normal price.

"Investment is blind now," You said.

- World's factory -

But despite the rising costs of production, the profits still make the industry appealing.

According to China's official figures, China's daily mask production has passed 116 million now, with many meeting overseas demand.

Guan has already delivered one million masks to Italy, while Shi currently has more than 200 orders from South Korea and countries in the European Union.

"Dongguan remains the world's factory," said Shi.

"The first peak of orders was during the middle of February. Now there is a second wave because of the pandemic," said Shi.

Liao is also seeking to export his masks to Europe and Canada.

"The demand for masks has been alleviated at home -- now we can have some surplus to support other countries," said Liao.

"We are willing to help others."

And Guan is optimistic about the future of the industry beyond the outbreak.

"Most people will have the habit wearing a mask after this outbreak," said Guan.

"I'll stay in the industry."


Related Links
Hospital and Medical News at InternDaily.com


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INTERN DAILY
Hospital ship USNS Mercy heads to Los Angeles in COVID-19 response
Washington DC (UPI) Mar 23, 2020
The hospital ship USNS Mercy will leave its home port of San Diego for Los Angeles on Monday, FEMA Administrator Peter Gaynor said. The ship, with 1,000 beds, is built to treat those wounded by war and trauma, and will not treat Southern California's COVID-19 cases. Its visit, expected to last one week, is instead meant to alleviate pressure on local hospitals as they deal with the pandemic. "The ship will serve as a referral hospital for non-COVID-19 patients currently admitted to shore ... read more

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